As Avci Kalip, we provide a wide range of services from mold manufacturing to sheet metal forming, from spare parts production to apparatus manufacturing with our modern equipment infrastructure. This structure, which minimizes external dependency, directly puts quality control, delivery time, and cost management under our control.
Why Is a Robust Machine Fleet Critical?
Delivery Time Control
Every outsourced operation entails a coordination burden, a waiting period, and a quality uncertainty. A machine park that performs all critical operations under a single roof makes delivery commitments reliable.Precision and Repeatability
Modern CNC machines operate with micron-level precision. This precision directly affects the maintenance of tight tolerances in mold components, dimensional consistency between parts, and the long service life of the mold.Process Integrity
The management of every step from design to production, from heat treatment to surface grinding by the same team prevents information losses and facilitates process optimization.Machining Centers
CNC Machining Centers
Multi-axis CNC vertical and horizontal machining centers are used for precision machining of mold bodies, punch-matrix pairs, apparatus components and complex 3D surfaces.- With high-speed machining (HSM) capability, hardened steel can be machined directly
- With 5-axis machining capability, complex geometries can be completed in a single setup
- Uninterrupted long operations are performed with the automatic tool changer (ATC)
CNC Lathe Machines
Cylindrical and conical parts, shafts, bushings, punch bodies, and bearing housings are machined on lathes. Lathes with live tooling; complete milling and drilling operations in a single connection.Wire Erosion (Wire EDM)
Precision geometries that cannot be produced using traditional cutting tools on hardened tool steels are manufactured via wire erosion. Progressive die punches, thin-section matrix holes, and complex-profile cutters are the primary application areas.- Dimensional accuracy at the micron level
- Ease of machining on hardened materials
- Superior capability in thin-wall and sharp-corner geometries
Plunge-Erosion (Sinker EDM)
Used for machining complex 3D cavities, deep pockets, and hard-to-reach shapes. It is especially indispensable in cavity processing for plastic injection molds.Surface Grinding Machines
The final step in achieving surface roughness and dimensional accuracy in mold components is surface grinding. Surface quality with a Ra value of 0.4 or below is ensured; this value is critical for mold working surfaces.Cylindrical Grinding
Final dimensional grinding of shafts, punch bodies, and cylindrical components is performed.Sheet Metal Processing Equipment
Press Machines
Hydraulic and mechanical press machines in various tonnages are used for sheet metal cutting, drilling, bending, and deep drawing operations. Mold trials and small-scale production are carried out on these presses.CNC Press Brake (Bending Machine)
Sheet metal bending operations are performed on a CNC press brake with precise angle control. Repeatable bending angles are achieved on sheets of different lengths and thicknesses.Laser Cutting Machine
Fiber laser cutting machines are used for fast and precise cutting of sheet metals of different thicknesses. Ideal for parts with complex profiles, prototype sheet metal parts, and small-batch cutting jobs.Measurement and Control Equipment
The quality of the manufactured part is directly related not only to the precision of the machine tool but also to the reliability of the measurement infrastructure.CMM (Coordinate Measuring Machine)
The 3D measuring machine programmatically measures all dimensions of parts with complex geometries and compares them with reference values. It is the primary tool in mold component acceptance and initial part approval.Profile Projector
Profile inspection of small-section parts is performed using magnified images.Surface Roughness Meter
The Ra value of processing surfaces is measured and compared with standard requirements.Hardness Testing Devices
Material and heat treatment verification is performed using the Vickers, Rockwell, and Brinell methods.Supporting Equipment
Heat Treatment Furnaces: Hardening and tempering processes for tool steels are carried out in controlled atmosphere furnaces. The correct heat treatment directly determines mold life and component strength.Grinding and Honing: Finishing equipment that brings the surface quality to its final level.
Crane and Handling Systems: Indoor crane systems for safe and precise handling of heavy formwork blocks.
Conclusion
A strong machine fleet is the physical guarantee of delivering the promised quality. Avci Kalıp's equipment infrastructure, which is constantly being renewed and expanded, allows us to offer shorter delivery time, higher precision and wider process coverage to our customers. This investment in technology is essentially an investment in customer trust.For detailed information about our production capacity and equipment infrastructure, you can contact our engineering team.